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End-to-End Odoo ERP Implementation for Manufacturing Business

Client : Mech Power

Industry : Industrial Manufacturing (Custom Metal/Plastic Parts & Precision Enclosures)

End-to-End Odoo ERP Implementation for Manufacturing Business

About Mech Power

Mech Power is a prominent Indian manufacturer specializing in custom metal and plastic parts, as well as precision enclosures. Operating with a focus on flexible, on-demand manufacturing, they provide end-to-end solutions—from initial design and prototyping (3D Printing, CNC, Sheet Metal) to full-scale production. They required a fully integrated, scalable ERP system capable of seamlessly bridging their customer-facing digital touchpoints with a highly complex, multi-stage engineering and production floor.

Core Business Challenges

Siloed Quoting & Production

The disconnect between custom online orders (CAD file uploads) and backend manufacturing led to massive data silos and delayed quoting cycles.

Engineering Bottlenecks

Feasibility checks for custom designs and resolving technical discrepancies (e.g., BOM vs. Assembly mismatches, sheet thickness variations) relied on manual communication, frequently halting production.

Extreme Shop Floor Complexity

Routing highly customized products through 10+ distinct steps across 57 highly specialized work centers (including Trumpf Tru-Punch, Laser Welding, and Anodizing) required micro-level tracking of setup times, capacities, and OEE.

Asset & Lifecycle Management

Managing constant Engineering Change Orders (ECOs) for evolving custom parts, along with preventing unplanned downtime for high-value machinery, required strict digital controls.

Solution Focus

Interactive 3D Web Quoting

Interactive 3D Web Quoting

Custom Engineering Routing

Custom Engineering Routing

Query Resolution Engine (QRE)

Query Resolution Engine (QRE)

Advanced MRP (57 Work Centers)

Advanced MRP (57 Work Centers)

PLM Integration

PLM Integration

The Proposed Solution & Process Workflow

CandidRoot engineered a highly customized Odoo ecosystem, creating a flawless data pipeline from the customer's web browser directly to the factory floor.

1

Front-End E-Commerce & Interactive 3D Quoting

  • Developed a dynamic, user-friendly web portal handling complex product variants (dimensions, materials, colors).
  • Interactive 3D Viewer & Drag-and-Drop Quoting: Engineered a specialized upload portal where customers can drag and drop custom 3D CAD files (.stl, .obj, .step). Users can interactively rotate and inspect their designs in a 3D space directly on the browser, triggering instant manufacturing requests.
2

Custom Engineering & Query Resolution Engine (QRE)

  • Engineering Dashboard: All web orders and CAD uploads route directly to a custom backend application bridging Sales and Production. Engineers conduct feasibility and blueprint analyses (e.g., tagging as "Feasible with Modification") before authorizing quotes based on machine time and material.
  • Query Resolution Engine (QRE): Deployed a proprietary module to standardize technical communication. If discrepancies arise, engineers trigger predefined query templates to the customer. The system captures customer approvals or file re-uploads automatically, ensuring the production line never stalls due to miscommunication.
3

Advanced Manufacturing (MRP) & Dynamic Routing

  • Configured complex, multi-level Bill of Materials (BOMs) managing 15+ individual components and raw materials per Manufacturing Order (MO).
  • Successfully mapped and integrated 57 highly specialized work centers. Implemented dynamic routing protocols where a single product's journey is tracked across multiple work centers, capturing precise setup times, machine capacities, and Overall Equipment Effectiveness (OEE).
4

PLM, Quality, and Preventative Maintenance

  • Product Lifecycle Management (PLM): Embedded strict version controls to seamlessly manage ECOs for complex assemblies.
  • Quality & Assets: Embedded rigid Quality Control (QC) Points at critical routing stages to guarantee dimensional accuracy. Deployed the Maintenance module for preventive and corrective upkeep of the 57 work centers, ensuring zero unplanned downtime.
5

Unified Core Business Operations

  • Synchronized native CRM, automated inventory reordering rules (for resins, sheet metals, fasteners), and centralized HR management (Timesheets, Appraisals).
  • Configured a fully localized accounting engine handling GST compliance, automated dispatch invoicing, and real-time profitability tracking at the individual Manufacturing Order level.

Business Impact & Value Delivered

Streamlined Lead-to-Manufacture

By natively integrating the customer-facing 3D quoting engine with the backend Engineering and QRE modules, technical communication bottlenecks were completely eradicated.

Micro-Level Floor Control

Gaining granular visibility into 57 complex work centers allowed Mech Power to heavily optimize machine utilization and track precise costs on complex 15+ component assemblies.

Agile, On-Demand Execution

The combination of PLM, preventative maintenance, and automated quoting transformed Mech Power into a highly connected, data-driven manufacturing powerhouse capable of executing high-precision, on-demand orders flawlessly.

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